Packaging Cost Savings: Cutting Packaging Costs by 50% with Poly Strapping

Poly Strapping Case Study

A customer that produces commercial roll up doors was using 25' -50' spiral tubes to package commercial overhead doors. Each overhead door is a custom size. So the customer would cut the tubes to length and split the spiral tubes in half in order to wrap them around the rolled door.

Then, the package was strapped with 500# polypropylene strap. The polypropylene strap was manually tensioned and sealed. This strap broke quite often. Furthermore, the doors rattled around inside of the split tube and created lots of damage.

To make matters worse, the tubes had a cost of $25 to $40 each. After many tests, our engineers suggested scored triwall corrugated sheets to replace the spiral tubes. The triwall was cheaper, easier to handle and took less storage space. We also convinced the customer to switch to using a Signode BXT-19 with 5/8" x .040 PET Strap.

The PET was the correct break strength and the BXT was quicker process for banding their products. By tightly strapping the corrugated around the rolled up doors, they experienced far less damage in transit. All of these suggestions ended up saving the customer 50 percent of their packaging cost.

The Situation

A customer was incorrectly using spiral tubes and strapping to package roll up doors. 

  • Had to cut and split tubes to fit
  • Strapping broke quite often
  • Unstable loads produced excessive damage during transit.
Spiral tubes are very pricey

The Solution

  • Triwall is far less expensive
  • Easier to handle
  • Takes up less storage space
  • Experienced far less damage in transit

Since the switch over to our suggested packaging, the customer saves over 50% of their packaging costs.

The Packaging Group is a wholesale distributor polyester strapping, Signode polyester strap, green poly strapping, black poly strapping, and polyester strapping machines. With the dramatic increase in the cost of steel, many companies are finding that polyester strapping provides the same performance as steel strapping but at a fraction of the cost.

Companies are saving up to 78 percent by converting to polyester strapping when compared to the costs of steel strapping. Polyester is nick resistant and can be sealed with seals, heat, or friction welds. Polyester offers the greatest strength and highest retained tension of all plastic strapping, it is frequently used on heavy duty loads that need high initial tension along with high retained tension during handling and storage.

To ensure the best performance from polyester strapping, be sure to check out the full line of application equipment and accessories, including signode strapping seals, hand tools, power strapping machines and dispensers.

Comments

Post a Comment

Popular posts from this blog

Plastic Strapping Buckles

Image
Plastic and Wire Buckles The work volume, production speed required, and required strength deter­mines closure method. For low volume, low tension applications, buckles are a good method of joining plastic strapping. This is particularly true if portability and cost are major issues. One can easily hand tension the strap, with or without the use of a hand pull or crank tensioner, and apply the buckle without the need of a power source. The metal buckles are stronger than the plastic ones and can withstand greater tensioning. Plastic buck­les are used on lighter weight loads, espe­cially in agriculture, as they can be easily hand applied in the field without the need for tools. Always Use: Phosphate finished buckles on bonded and all woven cord strapping. Galvanized finished buckles are required for composite cord strapping Bright finished buckles are for polypropylene strapping.   Read more on the other types of plastic strap closures and check out our selection of buckles
Read more

Poly sheeting for construction applications

Image
The construction industry uses poly sheeting. Poly sheeting for the construction industry   provides a temporary support of existing structures and the soil their on. The polyethylene material stands up to the elements and pressures during construction. Their biggest advantages to working in the construction industry is that they're water-proof, rot-proof, and resistant to chemicals. Poly sheeting can be used for construction, landscaping, masonry and more. Poly sheets are highly durable, have high strength, and are tear resistant. Plastic sheeting is useful for industrial applications, protection against the elements on construction sites, moisture and gas barriers and many other innovative uses. Poly sheeting for construction benefits: Construction enclosures Erosion control Shipping and packaging Insulation membranes We offer many poly sheeting packaging supplies in different mil thicknesses: 1 mil ,  1.5 mil ,  2 mil ,  3 mil ,  4 mil ,  6 mil ,  8 mil ,  10 mil
Read more

Coffee Pods - a Sustainable Solution or Fleeting Fad?

Image
  Whether you use them or not, single-use coffee pods have taken the world by storm... and with quite a large amount of controversy. So what made a luxury coffee producer choose aluminum for their coffee pods?   Luxury coffee producer Nespresso chose to use aluminum to create their pre-portioned capsules because it offered the best protection from oxidation, preserved coffee freshness, and prevented food waste through leftovers. (According to the Sustainability Manager at Nespresso, the kitchen sink is the largest source of consumption of coffee made by standard drip pots.) Now, we know individual coffee pods can be controversial, even to the point of attempted ban in the US and Europe, and creating aluminum is no easy process either. So why did Nespresso choose Aluminum where Keurig chose plastic?   In 2009, Nespresso decided to source sustainable aluminum with the help of the International Union for Conservation of Nature. By 2015, Nespresso has 14 non-government organizations
Read more